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24 volt DC
UPS controller for use in vehicles with 10A pass through |
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24 volt DC
UPS module keeps 24 volt equipment alive in vehicles and airplanes using an external sealed
lead acid battery. |
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Click here for the 12V 3 amp car UPS controller
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Click here for the 12V 10A car UPS controller
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Superbly Engineered Products, Retail,
Wholesale, and Custom Designed!
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This is what the circuit board looks like inside
the fully potted module. |
This is a 24V DC UPS controller
for use in trucks, busses, boats, and wherever a constant supply of 24 volts is needed. It
allows equipment in vehicles to continue running when the power is temporarily interrupted by
starting motor operation, or when you just need to run under battery backup with up to 10 amps,
240 watts nominal.
In addition it controlls the charge of the the
auxiliary battery at 0.850 amps.
The features are as
follows: First it allows you to safely charge an external lead acid
battery from the vehicle electrical bus by isolating and current regulating the connection to
the auxiliary battery.
Second it isolates
the extra battery from the vehicle so it won't be discharged by the vehicle electronics, and it
won't try to participate in starting the vehicle.
Third it powers your equipment in the vehicle using the vehicle electrical system,
but switches to external battery power when the vehicle's battery is removed, stolen, or drops
below a predetermined voltage.
Fourth, it prevents the external
battery from being overdischarged, keeping it from being damaged.
Fifth, it prevents your equipment from running the
vehicle's battery down so the vehicle can't be started. In one configuration it cuts off the
vehicle's battery when the voltage gets below 26.2 volts, then switches over to the external
battery, in other words, it switches over to the auxiliary battery when the engine is shut off
and the alternator stops.
In another
configuration the crossover voltage is lower, say 24 volts. This allows your equipment to run
off the vehicle's battery but cut off while the vehicle's main battery still has enough power
to safely start the engine.
Sixth, it
prevents your equipment from losing power, powering down or rebooting while the vehicle is
cranking the starting motor.
To solve these problems we
invented this charging board. The idea is that you can connect the module to the vehicle's
electrical bus and it will charge an external 24 volt lead acid battery of your choice. Your
equipment, which can be a computer, telemetry equipment, or a vehicle alarm, is connected to
the module. This equipment runs off the automobile's electrical bus until the voltage of the
bus drops below a preset voltage, the "N" voltage (from 27 to 18 volts, depending on your
needs). Then the external battery takes over. When the external battery drops below the "P"
preset voltage (Between 20 volts and 18 volts depending on your requirements) the power is cut
off to either prevent damage to the external battery or to run your equipment as long as
possible. This uninterruptible power supply control module is specifically
designed to withstand the harsh electrical and temperature requirements of automotive equipment
including spike, dropouts, load dumps, jump-starting, and high or low temperatures.
| Detailed Specifications |
PST-DC-UPS-2424-10A |
| Max Charge Current |
850 mA |
| Temperature dependence of charge
current |
The charge current is reduced at
higher temperatures to maintain reliable heat management. At 40°C the charge current limit
is 600 mA |
| Maximum pass-through current |
10 amps
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| Transient pass-through
current |
13A for 10
seconds 18A for 1 second |
| Maximum input voltage (steady
state) |
30V |
| Maximum input voltage
(transient) |
44V |
| Maximum pass-through wattage |
240 watts |
| Transition time |
less than 550
microseconds from main battery to auxiliary battery less than 350 microseconds from
auxiliary battery to main battery |
| Charge voltage |
The charging circuit is
current limited, so the charge voltage can vary depending on the state of charge of the
battery. The maximum charge voltage is 0.5 volts less than the vehicle's bus voltage. The
vehicle bus' voltage must be higher than 25.8 volts to charge the auxiliary battery. The
maximum vehicle bus voltage is 30 volts. |
| Type of battery charged |
Lead acid, VRLA, SLA,
etc. |
| Charge algorithm |
Constant current until
the battery voltage reaches 26.8 volts, taper charge above 26.8 volts to zero current at 28.2
volts |
| Nominal Battery Voltage |
24 Volts (28 volts by
airplane nomenclature) |
| Battery Capacity |
1 to 33+ Amp-Hours
(larger batteries may be used but they may take a long time to charge) |
| Size of module |
89 x 94
11mm 3.5x3.7x0.45 inches |
| External battery connects when
the input voltage to the module drops below |
30V to 18 volts, see
suffixes below |
| External battery is disconnected
from the load when the external battery's voltage drops below |
26 volts to 18 volts,
see suffixes below |
| Temperature Range |
Minimum ambient
temperature -10°C (
-40°C available upon
request
) Maximum ambient temperature of
70°C When the case temperature gets above 45°C the charge current is automatically
reduced to maintain system operation at higher temperatures.
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| Storage Temperature |
-10°C to 100°C (
-40°C available upon
request
)
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| Connection |
6 Faston spade terminals,
clearly labeled: 3 Ground terminals External battery positive Load positive vehicle
positive |
| Weight |
140 gms or 4.9 ounces |
| PDF Data sheet |
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| Installation Instructions |
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| Ordering |
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The PST-DC-UPS-2424-10A can be ordered with a range of "N"
and "P" values, as explained in the following table.
| Suffixes* |
Voltage at which vehicle battery is cut
of from the load |
Voltage at which auxiliary battery is cut
off from the load |
Why? |
| N26.2 (most common
choice) |
26.2 ±0.2 volts |
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Load is disconnected from the vehicle electrical bus when
the ignition is switched off |
| N25.8 |
25.8 ±0.2 volts |
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| N25.4 |
25.4 ±0.2 volts |
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| N24.0 |
24.0 ±0.2 volts |
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| N23.8 |
23.8 +0.1 -0 volts |
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Allows the load to be powered by the vehicle battery most
of the time but still start the vehicle (barely). |
| N?? |
Tell us what you need, the range is between 30 volts and 18
volts. The tolerance is ±0.2 volts |
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| P20 (most common choice) |
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20 volts |
When deep cycling of the auxiliary battery is desired. |
| P18 |
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18 volts |
When longest possible system operation is desired
regardless of loss of auxiliary battery cycle life. |
| P?? |
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Tell us what you need, the range is between 26 volts and 18
volts |
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| Tolerance |
Tolerance for N values is ±2.5% |
Tolerance for P values is ±2.5% |
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| Users Manual |
Click here for the User's and Installation Manual
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**(For example PST-DC-UPS-2424-10A-N26.2-P20 would be a module
which disconnects from the vehicle battery when the vehicle voltage falls lower than 26.2 volts
and turns the auxiliary battery off when it falls to 20 volts)
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Model
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Price for quantity 1-49 |
Price for quantity 50-99 |
Quantity 100-499 |
Quantity 500-1999 |
-40°C option pricing click here
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| PST-DC-UPS-2424-10A-N26.2-P20 |
$89.00
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$76.50 |
$65 |
$50 |
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| PST-DC-UPS-2424-10A-N23.6-P20 |
$89.00
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$76.50 |
$65 |
$50 |
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PST-DC-UPS-2424-10A-Nxx-Pyy (xx is your choice between 30 and 18
volts yy is your choice between 26 and 18 volts) Delivery time for samples of the custom
voltages can take up to two weeks. |
$89.00
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$76.50 |
$65 |
$50 |
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DIN Rail mounting kit
(see below)
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$6.00
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$4.20 |
$3.80 |
$2.95 |
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In-line fuse kit, consists of 2 in-line automotive spade fuse holders for the
battery+ and load+ lines. Includes 10 amp fuses.
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$22.00
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$18.30 |
$15.90 |
$14.25 |
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Hook up diagram:
Connection diagram
Dimensions, click on drawing for larger view
DIN rail mounting option (shown here on the 3 amp version of the DC UPS)
Questions
and Answers
1. Q:My application needs more than 10 amps pass-through current, what can I
do? A: Call and let us know your requirements.
2. Q: When the module turns off
because both batteries are below their setpoints when does the module turn back on? A: The
module turns back whenever the main battery or auxiliary battery is greater than their N or P
values (this is an improvement over the 3 amp UPS module which turns on only when the vehicle
exceeds its N value).
3. Q: What do you have for 12 volt systems? A: Use either the
12 volt 3 amp UPS
or
12 volt 10 amp UPS
versions 4. Q: What is the recommended fusing? A: If you fuze both the input positive
and auxiliary battery positive with a 10 amp fast blow fuse the module will be protected from
reverse polarity and short circuit conditions. In addition, if the load can source current it
should have a 10 amp fast acting fuse as well.
5. Q: I am charging a very small battery
with this, the 850 mA charge rate is too high according to the battery manufacturer. A.
The charge algorithm used is kind to the batteries even when the maximum charge rate is over the C/3 rate specified by the battery manufacturers. For more information click on this link.
To
order, please call 801-764-9060, FAX to 801-764-9061, or
use our shopping cart. You can cancel your order any time before you submit
your payment. Wholesale, manufacturer's and OEM pricing available. Custom
modifications at low cost.
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PowerStream Technologies: 1163 S.
1680 West. Orem Utah 84058 Phone: 801-764-9060
Fax: 801-764-9061
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© Copyright 2000, 2002, 2003, 2004, 2005, 2006, 2007,
2008, 2009, 2010, 2011 Lund Instrument Engineering, Inc. All rights reserved This
material is copyrighted original work. It is forbidden to use this information, text, or
graphics in full or in part on another web site without written permission. This prohibition
includes making derivative text using automatic thesaurus substitution software. |
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