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Ultra low weight lithium ion batteries Home: battery chargers, power supplies, dc to dc converters, custom, semi-custom and off-the-shelf
ultrathin lithium ion batteries Less than half a gram!

Batteries, Chargers, and Power Supplies, Custom and off-the-shelf.


PowerStream has been working with a team of engineers in China to develop the lowest weight lithium ion batteries. We can now offer design engineers batteries of down to a mass of 300 mg. These cells should be useful for sensor, tags, and ultra-light models.


Though these cells have small capacities--they have about the same capacity as coin and button cells--they have a wide range of applications. There are microcontrollers that draw less than 1 microamp, such as the TI MSP430 in standby mode, so a 10 mAH battery could run these for 5 months between charges.

Ultra-lightweight cells can be used for military, sensors, tags, and cards. They can be made in the ultra-thin or the multilayer technologies.

Weight: These weigh about 450mg as-shipped. By removing the masking tape that protects the leads and shortening the leads they can be easily be lightened to about 400 mg. It is not recommended to trim down the flange area because it can severely shorten the life of the cell (or kill it), but if this is done the cells can usually be brought down to a mass of 375 mg or less.

Features:
1. High operating voltage(3.6V)
2. Energy density is high,
3. No memory effect
4. Self-discharge is less than 10% per month
5. Charge/discharge cycle characteristics are excellent
6. Safety characteristics are excellent
7. Processing temperatures for these cells is 100°C for less than 60 seconds, 120°C for less than 20 seconds and 140°C for less than 5 seconds.


Ultralight-weight Lithium Polymer Cells.

Note at this time we have one standard product. Other cells can be made to your specifications and will require a tooling charge and minimum order of 100 pieces.

We are also working on a 300 mg cell.
Examples of batteries that we have made
Thickness
Nominal Voltage
(V)
Rated capacity
(mAh)
Dimensions
T x W x H mm
Weight
(grams)
1-19 pieces 20-99 pieces 100-499
PGEB201515 2 mm 3.7 V 10 mAH
(High rate dischage capacity is above 7mAH when discharged at 80 mA)
2 x 15 x15 mm 0.43g-0.5g $20.00 each
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$18.35 $14.80
GM300910 3 mm 3.7 15 mAH 3 x 9 x 10 0.43 g $15.00
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$10. $7.94
GM041215 5 mm 3.7 V 45 mAH 4 x 12 x 15 mm 1.2 g $6.15
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$6.15 $2.05
GM051215
NO LONGER AVAILABLE USE GM041215with safety board
5 mm 3.7 V 45 mAH 5 x 12 x 15 mm   $8.15 $8.15 $3.25
GM601118 6 mm 3.7 V 75 mAH 6 x 11 x 18 mm 1.6 g $6.45
Out of Stock
$6.45 $2.45


We have measured 4 samples of the PGEB201515 were taken at random. Preliminary results are as follows:
Sample Mass Mass after lightweighting Notes
1 0.470 g    
2 0.436 g    
3 0.442 g    
4 0.438 g 0.424g Just took off the masking tape

Discharge curves for ultra-light lithium ion  batteries



These are great cells. They are designed for low current discharge, but the above curve shows what they do at high current discharge rates, up to 8C.
Note the following features:
  • At 80 mA (about 8C) you still get 78% of the rated capacity, terminating at 3 volts
  • At 10 mA (about 1C) you get 11.5 mAH of the rated capacity terminating at 3 volts
  • The voltage stays high even at these extreme currents
  • Even at 80 mA (8C) there is enough energy for over 40,000 pulses, 100 mSec each.

Dimension drawing of the PGEB201515 ultra-light lithium cell


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PowerStream Technology: 140 South Mountainway Drive, Orem Utah 84058
Phone: 801-764-9060, 9062, 9063, or 9064
Batteries from PowerStream: primary lithium, lithium thionyl, coin, NiCad, NiMH, and sealed lead acid Fax: 801-764-9061

 

PowerStream Technology
140 South Mountainway Dr.
Orem, UT 84058
Phone: 801-764-9060, 9062, 9063, or 9064
Fax: 801-764-9061
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Tiny lithium polymer, light weight lithium ion cells, 500 mg lithium polymer battery cells
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