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Custom design and manufacture of state-of-the-art battery chargers, UPS, battery packs and power supplies for OEMs in a Hurry
Do you want 40 amps from an 81 gram, 1.2 volt cell?
Ours do 98 amps!
Do you want to charge fast?
How About 15 minutes?  (latest tests show no degradation in performance and only slight temperature rise at a charge rate of 4 C. Further tests
continue.)
We have asked our factory to develop a custom-engineered ½ D cell for high
current capability specifically for the battle robot industry. These are nominally 2.5 AH capacity.
We were getting 98
amp pulses before all the MOSFETs in our constant current load blew out. Unfortunately this data wasn't logged.
| Current |
Discharge
Rate |
Capacity
(amp Hours) |
Percentage of
Nominal AH |
Conditions |
| 2 Amps |
C/1.25 |
2.47 |
100% |
Continuous |
| 10 Amps |
4C |
2.45 |
99% |
Continuous |
| 20 Amps |
8C |
2.15 |
87% |
Continuous |
| 30 Amps |
12C |
2.40 |
97% |
Pulsed |
| 40 Amps |
16C |
2.37 |
96% |
Pulsed |
| 50 Amps |
20C |
2.35 |
95% |
Pulsed |
| 60 Amps |
24C |
2.16 |
87% |
Pulsed |
| 70 Amps |
28C |
2.00 |
81% |
Pulsed |
This is the significant data. As you can see, even at high currents the battery retains a
significant proportion of its nominal capacity. Pulsed means 2 seconds on, 8 seconds off. We did the measurement this way
because we didn't want to damage our constant current load.
Note that even though the capacity in Amp Hours is maintained, the cell voltage is not. The
following curves give the data. The data below were taken from the same 10 cell pack, charged at about C/3. Cells were allowed
to cool before charging.
This curve is a C/1.25 rate, and still has 100% of the rated capacity.
The 10 Amp, or 2.5C discharge curve, showing 99%
of rated capacity..
This curve shows an 8C discharge rate. Capacity to 0.9 volt per cell is 87% of
rated.
This curve shows the discharge and voltage swings under 30 amp pulses. The duty cycle is 20%,
consisting of 2 seconds on and 8 seconds off. As can be seen, the voltage swings are about 0.2 Volts per cell for most of the
discharge, but towards the end of the test the voltage drop increases. At a bottom voltage of 6 volts the test was cut off
because the temperature rise changed slope, indicating that something new was happening. There are 129 pulses above 9 volts,
and 142 pulses above 6 volts.
This is the first 5 pulses of the 30 amp pulse test, showing the shape of the pulse and the
recovery level.
This curve repeats the pulsed data for 40 amp discharge. In this case the voltage sag starts
off to be about 0.3 volts per cell. There are 78 pulses above 9 Volts and 105 pulses above 6 volts.
The first 6 pulses of the 40 amp pulse test. 
At 50 amps per pulse the voltage sags about 0.4 volts per cell. There are 44
pulses above 9 volts, and 83 pulses above 6 volts.
The first 5 pulses of the 50 amp test.
The first 5 pulses of the 60 amp pulse test.
The 70 Amp pulse test shows a swing of about
0.5 volts per cell. There are 51 pulses above 6 volts.
The first 5 pulses of the 70 amp pulse test.
Charging at a 4 C rate works very well. There are some subtleties about terminating when charging at this rate, so
contact us for more information. Charging at higher rates should be possible. The charge terminates at 18 minutes, with the
final cell temperature at about 93 °F.
For a chart of the sizes and weights of cylindrical
batteries click here:
For more battery engineering resources click here:
Note: We don't inflate our specifications as many companies do. The
capacity in amp-hours is guaranteed, and will be exceeded most of the time. "Usable cycles" is unknown under these abusive
conditions |
Fax: 801-764-9061